Bel Air Due Process

The '54 Bel Air is wading through its facelift on schedule, without too many problems. This is a first...! The rocker panels I formed (in the previous post) are done and safely covered in etching primer. The picture below shows the pass. rocker panel with its next (epoxy primer) covering. I started tearing into this car after the rocker panel rust repair by removing all the trim. And boy there is a lot of trim clips! After all trim, lights, and bumpers were removed I started the arduous task of lining up the body panels. The driver fender was mounted too far forward, and with the help of my brother I managed to line it back closer to the door. The hood required much adjustment, including moving the passenger hinge location forward and up. I had to pry the springs from the hinges in order to line up the locations properly. Last adjustment was the passenger fender. With the help of body shims and loosened bolts, I moved this fender inward and a little upward.


After all the body adjusting and trim removal, I started scuffing the existing paint and primer, focusing on any areas where surface rust had flashed underneath the primer. I ran 80 grit on the 6" random orbital sander to strip the thin pools of rust, and to thin the flame job that was much thicker than the rest of the car's primer coat. Then came general blocking with 80 grit on the 17" power inline sander. I just ran it up and down at 45 degree angles, keeping the movement flat. This showed any new pockets of underlying surface rust.

After all of the initial scuffing and blocking, I treated all the bare steel areas with Valspar etching primer as well as Dupont Variprime etching primer. Then, started the masking process and shot three heavy coats of Valspar LIC epoxy primer, which is very high solids stuff. It was almost impossible to mix the stuff, it is that thick. After this, I sprayed a fog coat of cheapo rattle can black and started blocking away...



The above picture shows a couple of the blocking tools I am excited to begin using. The small manual one is an excellent product that Scotton Tools makes in California. I bought their set of high quality block sanding tools at Pomona from the company owners, and I am amazed at the quality and price. These are excellent tools, and the price is low...too low! I will take these USA made Scotton Tools any day over the more expensive ones available at local autobody supply shops.

The red pneumatic sander is a nice little Viking V101 that I picked up at the UVU swap meet for ten bucks. It was new, and after taking it apart I simply had to carefully file off a burr on the piston. Now this $250 Viking tool works great.




Here above shows the arduous process of blocking all that thick primer, removing the black fog coat until all is gray. That shows it's flat. You can see I have still a ways to go downward.




Back view in above picture shows I'm almost done blocking the trunk. I have been going with 180 grit to break through quick without going too rough.




Top of hood shows where blocking has been going, and front shows the fog coat still un-sanded. Again, I just block until the fog is gone. The front of this hood also received filler on small flat spots where original emblem holes were welded shut.

The Bel Air is actually very straight, and I didn't have to do any more straightening or rust repair. I will definitely need to prime and seal the car again after this first blocking, but then I should be close to paint time. The Bel Air is finally in the works, and it is going much quicker than I ever expected, especially since the injury. It is nice to be progressing in the old car obsession-I actaully feared this would no longer be possible after the TBI. But here it goes!

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Pontiac is Dead...Who cares, Right?

Pontiac is announced to be no more, just as Oldsmobile was a few years ago. The economic recession (putting it easily) is of course reasonable as to why. And who really cares? I mean, Pontiac wasn't true Pontiac after 1979, when the Pontiac-specific engines finally died. Golly molly, I secretly think that Pontiac's lost their beauty closer to 1970.



So I hear the news about Pontiac's final resting place, and I feel, um, a little sentimental. And I'm still wondering why...nobody likes ponchos nowadays, right? And I always preach that American cars aren't what they used to be. What's with the empty feeling that Pontiac is no more? I guess it's that sentimentality thing. Look what Pontiac used to do. Observe the cutting edges they would reach throughout the '60s. Man, I wish they could have continued past the big break of the oil embargo and emissions crackdown at the beginning of the '70s. I wish the design and concepts would have lead a different path after 1970. I wonder how interestingly mean the Pontiac engines would have become if the GM brass wouldn't have restricted engine size, warranty, etc.



Check out the ads and pictures below. This is what it once was...These are just a glimpse of what happened, and what could have been.



Remember the awesome OHC Sprint, a totally different approach that John Delorian designed? Over-head-cammed six banger with a timing belt and a Quadrajet, reeking of European flare, yet so U.S.A.





These '66 and '67s had a neat trim line and that wild OHC 6 in them. Cool, rare, different.







Remember when Mickey Thompson was the Pontiac racer? This guy raced the Super Dutys, the Bonneville Salt Flats streamliners, and more when Pontiac motors were kings. The above ad shows how in-depth M/T went with the Pontiac's.







The above ad shows the '62 Grand Prix. These eat, ate, and will continue to eat all of the other full-size cars of 1962 for dinner. Their design: Simply unmatched.







Yes, 1970 shows not just a last hurrah, but rather a capstone. Look at the lines of the '70 GTO/ Judge. Look at the cute/cool/tough-yet-appealing ad. The Humbler. That car's looks alone dwarfs all the other musclecars of the day. Yes, all of them.









Look at the above '68 cover of Hot Rod. Here's unbelievable stuff old McKellar at Pontiac was coming up with. Those aren't plastic models, and those aren't copies. What if those engines could have ever seen production...this is when the sky was the limit.







Remember when NASCAR wasn't just for rednecks, and the cars really were unique to their builder/racers? I don't either! But in days before my life, this is what happened. Look at the Catalina above. Nope, not a generic clone of every other car on the track with an identical c.i.d. motor. And it's not ran by a giant corporation that blankets a bunch of other cars. Yes those are the real trim, bumpers and headlight bezels. This is when Pontiacs were the leaders. This is also when the term "NASCAR" still actually meant what it says: STOCK Car Auto Racing. I don't get the generic bubba vibe from these early years, when a stock car had to be one sold to the public. And when small-time guys would still be contenders, even if the car they raced was a couple of model years old.









Testing the Supercars? And leader of the photo pack is none other than the single-most cool factory car ever made, the 1965 Pontiac Lemans GTO.







More of the same in the above picture? Yes, but I happen to like it. The prom queen at the small-town football game. And the flashy '65 Tempest Lemans convertible, red with Rally I's and the proper thin white-striped bias ply's. This is what I remember hometown being. This is what I want hometown to stay.







The above ad shows the first real musclecar's meek first step into the world. And from this little '64 GTO's beginning came the rush that was followed by all the others.









Fifties cars, did you say? Yes, I'll take this '55 Pontiac any day over the common tri-five Chevy's. No offense, I just miss my '55 Catalina 870!







This last picture shows the unbelievable style achieved by Pontiac in 1960. This ad (done by AF/VK, the best illustrators of any car ads ever) displays the unmatched front end offered by Pontiac. The other '60 full size cars don't even come close to the lines of a '60 Ventura, or Bonneville, or Star Chief. The '60 Pontiac feels like a tiny taste of art deco, mixed with Bellflower-era custom jobs, yet totally spot on. Not wannabe custom; just beautiful design. And you should see the back of a '60 Ventura. In 1960, nothing came close to these Pontiacs, and that is why custom builders (from Bellflower or anywhere) didn't change a thing on them. Remove trim? No. Add a custom grill? There is no better custom grill. All that was acceptable was a 2" drop, or like my dad's '60 Ventura, a cool set of chrome reverse wheels on the back with bigger "drag" tires, and plain steel wheels on the front with baby moons.



I guess this is why losing Pontiac left me feeling a little sad. I miss the Pontiacs that the old timers miss, the ones that ended a long time ago. But hey, they still lurk in the shadows...every once in a while an old jewel like these can still be found!

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Out with the Old, In with the...Old!

Since the '64 is officially outside for it's completion, The 1954 Bel Air got the indoor spot. And the Bel Air is getting it's share of attention lately, since the cold spring weather has left the car hobby indoors. I have been wanting to strip and repaint this car for a long time, but there are a few things that I need to do in order to get to the painting stage. This past week I started replacing the rocker panels, and am now almost done fabricating and installing the passenger side.



The rockers were actually well cared for considering the rusted panels were not replaced, but carefully 'glassed and filled. The problem was that the panel's covering had become exposed to moisture since the car was never finish painted...it was left in regular primer. The water was then able to get to these places and formed slight rust underneath the fillers and fiberglass. So I decided to rip the filler off, cut out the panels and fabricate new ones.




Above shows the 'glass and filler removed, and a small section chopped off. This also shows the extensive rust in these rockers that was previously ground and covered.




Here's the picture of my pattern I used to make the new rocker panels. This is the small piece I cut from the gap shown in the previous picture.




Above shows the progress I've made after removing the rest of the rusted area. I used nice sheet metal strips on my homemade metal brake, bending the small angled areas. I then punched the overlap and contact sides with my cheap-o pneumatic flanger tool. This allowed the top panel to slide under the original flooring, and still meet the floor's edge flush. The bottom pieces had two bends formed, and then were carefully laid on the floor upright, while I leaned a 2" piece of exhaust tubing gently on the center. This leaning pushed a matching, gentle radius into the piece, making it fit the concave shape of the original rocker.

The welds will require being ground, but the whole project is turning out fine.

Am I sidetracked? Umm, not really...I mean, I did move the car that I claim to be focused on (the '64 LeMans) outside, and brought the Bel Air in. But hey; out with the old, in with the old!

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Completion (version 2.0)

I managed to get back to finishing the '64 Le Mans. It is officially outside, which means I can continue color sanding, buffing and everything else that was abruptly stopped last May. As said before, this car is many lessons learned. It is also a little bit of a cobble job, but I do still like it...

This Friday I pulled the window channel and wheel well trim from the garage rafters and started the process of getting them presentable and back on the car. The wheel well trim is polished and on the car, as well as the windshield and rear window trim. The pictures below show what's been done, with a little explanation under each.



The above photo shows the little holes on the trunk area that patiently await their emblems. On the left side will sit a Hurst Equipped badge, and the stock badges go where the other holes are.




This shows the windshield trim I finally got on. I had to tap out the few dings, then sand with 220 grit carefully around tapped area. Next used 400 grit wet, then buffed on the small buffer wheel with medium compound and finally on the big 8" buffer with the fine compound. The stainless wasn't perfect, but came out ten times better than it was!




This one above shows the polished wheel well trim on the passenger rear. This piece fit well, using the stock holes and not fighting with the usual "Bondo sculpture".



Here's the left rear wheel well trim just installed, and it hides a multitude of sins...or scars, at least. This entire lower quarter panel was welded in by yours truly, and wasn't exactly an accurate piece, given it was a Canadian repop that had been cut off a GTO. The panel was welded on wrong and warped, so a kind Pontiac lover chopped it off and gave it to me. After much cutting, fitting and MIG work it became this LeMans' quarter panel. I even had to stamp the correct well edge into the area where the trim sits, since the Canadian reproduction panel isn't exactly accurate.
Now, years later as I am putting the shiny wheel well trim piece on this spot, I can honestly say it doesn't exactly fit like it should...but hey, it looks good in the picture. I just have to remember, this car is a nice 20-footer; any closer and your eyes start noticing the hodge podge!



This above pic is the rear window trim finally on the car. This feels good-the '64 LeMans has been a long learning project. The trim polished up nice with the previous mentioned process.



Here is a side shot of the interior work that is in the still-unfinished stage. You can see the new headliner is almost done, and the new correct dome light is installed. So far, I'm happy with how this car is coming out, even though it is truly a first-timer in most ways. I just remember to keep people at least 20 feet away and to take fuzzy pictures in low light. Using those strategies always lets this old '64 look great.
Yes, it looks awesome, doesn't it? Please, don't get any closer...!

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Progress

Jenna took some neat photos of the little buggy car while we took it on it's maiden voyage. Here's one of 'em:

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More on the Floor

Floor boards are finished and trial fit. I think they look actually fine, too. The flooring was all fabricated using small angle and square tubing, and the floor panels are plywood, carpeted covers. I made the panels and console all removable, and then formed some rocker trim on my metal brake. I also made a nice fitting master cylinder access panel in the driver's side floor. All in all, I like the way the flooring looks, and I like to be able to remove panels easily for shifter work, brake adjustment, etc.



Above shows the pieces beginning to get mounted, and the little brake master cylinder access panel.


Close shot of shifter and access panel area.


Here's the inside view of the console. I made this by shortening an old large drill press top cover, cut the forward angle and lined up all points for the shifter assembly.



Here is another close shot showing the rocker trim I made from more kind freebies at Creer Sheet Metal. I bent them on my homemade metal brake and formed little notch area with tinsmith pliers.


Here is the brake access panel area shown installed. Fits well, only two trim screws hold it in place.



There is the entire setup with the seat baseboard in place. The shifter is a Lokar nostalgic automatic-trans unit. Not exactly period correct, but looks good.


This shows the side-tracking I often do from my old car obsession. I decided to make a dolly for my DC arc welder, since the mobility it comes with from the factory is a little useless. I can wheel it around now, and keep the cords mounted out of the way. Yes, this fits under the more "obsessive-for-tools-because-of-old-cars" category... but who needs a stick welder for old car restoration? I love my MIG's but this little monster can make some strong, X-ray quality welds on bigger stuff (like frames) inside or outside, with safer DC amperage and 7018 rod. See, I have no need to worry, I always justify my tools...(cough)...somehow!

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Consider it Done

Done: The rear view mirror that I cut, welded, threaded and finally decided to install. I got this little mirror for pennies at a scooter repair shop. I had complained to Jenna about the need for a set of mirrors that would look acceptable on the Model T. And I didn't really want to fork out the money for plastic cheapo hot rod aftermarket ones, let alone "billet" style newbies...yucky! I mumbled to Jenna that I needed small, thin, round mirrors with a baby fixture that I could modify. She told me to check a...(cough)... scooter store. Scooter store? I vowed never to affiliate with such annoying falsities long ago, when I saw the Vespa craze creep into style. She just couldn't be right- what kind of replacement mirrors are they going to have, anyway? Well, I was the wrong one! These turned out amazing after a little for-mentioned cutting, welding, etc. And they were CHEAP compared to anything out there, not to mention stainless and chrome plated steel all the way through.




Done: Steering column fabricated, oldie 'wheel center and gauges installed. Column was fabricated from scratch and some old u-joints. Gauge bezel is an old piece of brass I machine-turned and cut to follow the factory lines where the original dash items would sit. Column mounted tach, old Signal Stat 900 turn switch, oil pressure and coolant temperature gauges are in and done. Oh, and they actually all work!




Done: Fabbed a seat framework that will allow me to sit at a decent level, without being too high like the stock ones. That, and the original seat frame/riser panel was long gone. I made this little scrapper out of angle and light square tubing from old cut off ends in the drafty garage. The seat frame is set to hold a single sheet of plywood, and the foam cushion will rest on that. I've tried the plywood on there, it works good. The seat's angle is comfortable, and will look fine.

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Hot Rods of the 1940's

Neat stuff here. These are photos of dry lakes and dual-purpose roadsters. Notice the inherent beauty in these individual builds, and the differences. And also notice they are all the same car...'26 and '27 Model T Roadsters. I especially like the little black one in the background of the last picture. Very genuine, very little! And very "hot rod" for that time.

Also, look at the green beauty with the gal waiting inside. Windshield and lights are just removed as it waits for the opportunity to make a speed trial. Little '40 caps on white walls front and back-very hard to find in the WWII era. Notice the fronts are motorcycle tires, white-walled on both sides.

I like these little beetle bugs. I like the history of their making. I like how they look. These aren't overdone. These aren't Bling Bling. Gosh, they don't look mean, either. They look like jalopy projects built by experimenters, modifiers....but so fitting and proper. This is what real hot rods looked like, because these were...are... real hot rods.

Thanks to Don Montgomery and Robert Genat for the wonderful books I stole these pictures from. Want to learn about real hot rods? Read their books, as well as articles in The Rodder's Journal.

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Spreader Bar The Right Way!

Here's more completion on the little buggy car. Its the spreader bar- that little rod going from one frame horn to the other right at the front of the T-V8. This little abandoned project car had a spreader...but it was just wrong. The bar was about 2" diameter heavy tube welded to each frame horn, with the original mounting holes all welded shut. It was way too big, way too fake, and welded on. They aren't supposed to be welded! That is not how the early hot rods were done. They should be bolted on through the existing frame horn holes where the little splash apron originally would attach.

So I cut the oversize welded-on pipe off and drilled the original frame holes back out, pinpointing the location from the inside frame view. I then cut a piece of smaller tubing and welded nuts into large washers on the tubing's ends. The nuts were off centered in order to push where they would allow the spreader bar to sit: right at the front of the frame horns. After careful fitting, I welded up the assembly and bolted it on. Now that is how they are supposed to look.

Why am I so opinionated about the spreader bar, yet allow the car to appear old, weathered and unfinished? Well, it is old, weathered and unfinished. Just like it is supposed to be. Just like many a little jalopy bought and torn apart by eager boys after WWII, stripped of fenders and running boards and hopped up in the most literal and genuine sense.

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Sheet Metal Brake

I'm still on the "make it yourself" thing. Well truly, I'm always on it. And this one is no different. The above pic shows my messy, tiny table where I use my standby vise (given to me years ago by my employer). And in the vise is my homemade sheet metal brake. I built this because I recently got Eastwood's shrinker/stretcher set, and I needed something to make nice straight bends to try out on the shrinker/stretcher. So I made this little 20" attempt at a brake, and it turned out fine. The steel is scraps I have around, and the handles are old ones from a broken drill press. This little thing works...hows that for post traumatic brain injury time? Woo Hoo! So now I can make window channel pieces and fender well strips out of sheet steel by simply making a straight bend on the brake, and then forming the proper radius or curve on the shrinker/stretcher. Man alive Jackson Five, I like doing this stuff...

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